From customer's perspective, Lead time is the time taken
between customer placed the order for product/service and the time the customer
received the product/service.
This lead time may be further broken down into supply lead
time, manufacturing lead time, distribution lead time and so on.Those
classifications are internal to the organization, and the business head must
focus on to reduce the overall lead time continuously.
Why lead time reduction is an
essential focus for the business/business head?
Lead time reduction is important from four perspectives.
1.Working capital & Finance perspective
2.Triggering sales & operations teams towards growth
performance
3.Operational Efficiency perspective
4. Customer's perspective
Let us understand from each perspective.
1.Working capital & finance
perspective:
When the product/service order fulfillment lead time is
more, the expenses incurred to cover the product/service till getting payment
from the customer will also be more. The business gets the cash only when the
product/service is sold to a customer and converted as cash.
For example, if the lead time is six months, business will
get the cash only after six months. Till such time, the business has to
fund for all the expenses like salary, material procurement, and other
overheads, etc .that is working capital is required for six months..(Pl ignore,
advance payment, credit times, payables, receivables, etc. as those are all
tactic arrangements by the business)
If the business team reduces the lead time by three months,
working capital required only to fund three months expenses.
Hence, if you have high working capital, one of the causes
and solution approach would be a LEAD-TIME reduction of your order fulfillment.
2.Triggering sales &
operations teams towards growth performance:
Typically entire organizations' speed depends on the
PULL.For example, If lead time is six months and the order execution capability
of 6 months, say one crore, then the organization can make only two cr as sales
turnover annually. Based on the execution capability or capacity of the
organization, the sales and marketing function also behaves and operates. Once
the lead time is reduced by 50 %, say by three months, then organization
capability is also increased to 4 cr as sales turnover. The point is when
Operations engine pulls more, the other parts of the organization also pull
more from the market or customer.
The business head responsibility is to understand this
behavior and must focus on lead time reduction.If your organization sales
turnover is stagnant, one of the reasons could be high lead time and complacent
in the organization.
3.Operational Efficiency
Improvement
When the lead time is high compared to actual value addition
time, it means, your product/ service is held up in the value chain as waiting
or delay. This results in accumulation of inventory in the form of WIP, which
sometimes leads to rejections/ rework, making the communication complex,
storage, handling, manpower deployment and so on.
Also, your strategic decision on supply chain leads to high
lead time in getting the raw materials and high lead time in reaching the
customer .Typically when the lead time is high; it brings all the inefficiency
or wastes in the system. When the lead time is low, it brings flexibility into
your production system as you can move from " Build to stock" to
"Build to order."Also, the change in your production system will
reduce your inventory and its derivative wastes in the system.
If you are struggling with low efficiency in your
operations, one of the causes could be high lead time
4.From customer's perspective :
In today's fast-moving lifestyle, the customer does not want
to wait, and he is willing to pay more for quick delivery than negotiating and
followup with your team on delivery dates.Less the lead time, more customer's
satisfaction and there is possibilities of further business partnership.If the
lead time is high and non-negotiable, there is a possibility of your customer
move to the competitor.
In essence, as a business head, your continuous focus must
be on reducing the lead-time either in supply chain or operations or
distribution.
This focus will give tremendous benefits in terms
1.Capability to increase sales turnover
2.Reducing the cost of the product
3.Reducing the working capital
F
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